Wednesday, April 24, 2013

Exciting program of Workshops coming up in June!

The coming round of Joy of Wood workshops I am offering in June 20-23 has been finalised.
The venue will be Earthwise in Subiaco, Perth, Western Australia.

As well as the usual favourites like "Carve a Wooden Spoon", "Make Kitchen Spatulas and Salad Servers" there are a few new ones: "Make a Traditional Saw Horse" , "Make a Pencil Box with a  Sliding Lid" and "Unlock the Mystique of the Dovetail Joint". Then there are the workshops for kids on the weekend.

Brief details of the workshops are listed below:

The workshops can be divided into 3 types:

1.   Workshops for people aged 12—112.

 
Make a Traditional Saw Horse

The best companion to every hand saw is a saw horse. Learn to cut the joints and enjoy making this wonderfully functional item. Use it as a small bench, as extra seating at a BBQ, let the kids ride it like a horse, even keep it in the lounge room if you wish — and use it as an indispensable aid to woodworking.

Carve a Wooden Spoon

So much fun, and one of the best ways to get to understand how to work with wood rather than against the grain, as you go from the initial design to the finished product. Learn to use a gouge and mallet, various saws, spokeshave, scraper and rasp. Not only is it a functional item, each spoon is a unique reflection of it’s maker!

Make Kitchen Spatulas and Salad Servers

Stunning and beautifully functional salad servers and cooking spatulas are easy to make and lots of fun too. Get your creative juices flowing as you design and then shape your utensils. Learn to use a range of hand tools as you create these wonderful objects. Make several of them as you get quicker at it...

Make a Pencil Box with a Sliding Lid

Use a range of traditional hand tools to create a lovely lidded box. So simple really, once you know how!. That’s the trick, really.... So be ready to be taken on a journey of discovery as we create these useful little boxes with sliding lids.

Unlock the Mystique of the Dovetail Joint

For thousands of years the dovetail joint has been used to effectively join pieces of wood. In this workshop we will look behind the mystique and discover how simple it really is to make.  So let’s learn to cut some dovetails! They are a joy to make...

Make a Small Picture/Photo Frame

Here’s a great chance to learn to use a number of traditional hand tools, including wooden moulding planes,  to create a beaut little picture/photo frame. A very satisfying project.

2.   Workshops for people aged 6—12.
 

Woodworking for Kids (Make a wooden stool)

Using recycled wood, after a bit of free creative play making stuff we will do a great little project—we will each make beaut little wooden stools, using a range of hand tools.

Woodworking for Kids (Make a useful carry box)

Not just an open box with a carry handle, but also a great way to learn and apply  skills with a range of saws, planes and other hand tools and fixings. Great for storing tools, gardening gear, magazines, and so much more. You’ll reckon it’s too good to use!

3.   Workshop for parents and kids together.  (minimum age 6)

Make a Cajon Drum

Brilliant! We’ll each make one of these drums and then play them together! Cajon drums are an Afro-Peruvian instrument, which you sit on to play. Versatile, awesome, and great fun to play. Learn and use a few basic woodworking skills to create your drum, including hammer and nails, glue, saws, brace & bit. Making your drums is a great experience to share in together.  Take your drums home and get jamming!

 


Friday, April 12, 2013

The Joy of Carving Wooden Spoons.

I love carving wooden spoons. And I'm not even Welsh.

Over the last few years, Spoon Carving would be one of the most popular of the public workshops that I run. It is a wonderfully tactile process and a lot of fun.

In the Northern Hemisphere, wooden spoons are predominantly made from green wood. We don't have such a menu of suitable timbers here in Australia. So we do some things differently. 

I use mostly hardwoods for wooden spoons. This requires different tools to the green wood spoon makers. Hardwood spoons are incredibly durable as kitchen utensils. As decorative items they are great to carve, take a finish well, and are pretty tough.

A sample of spoons ... such fun to design and make!
The sample of spoons pictured above are as follows, from the top down:
  • The first spoon I made, 1990. WA Blackbutt. Rather mechanical in nature.
  • Sugar spoon, WA Blackbutt. 
  • Kauri Pine spoon, recycled from old fireplace surround. (See below...!)
  • Cooking spoon, Native Cypress.
  • Cooking spoon, Jarrah.
  • Decorative spoon, Sheoak.
Story of a spoon. Life after a fireplace surround...
An old fireplace surround, over 100 years old, came my way. It had 3 of the original 4 split turnings nailed to the face for decoration. The whole thing was made from Kauri Pine, so I pulled it a apart for the timber. What to do with the half spindles?... I cut one in half and carved one into a spoon. Both of those pieces are pictured above - a kind of "before and after" thing.
The 4 old layers of paint are visible on the back of the spoon. This is a decorative, not a functional spoon. It would be a shame to lose the paint from it, as this tells a story. Love this spoon.

Another look at my first spoon - side profile.
It has two design faults: a LH thread and short grain on the cranked shaft.
Well... ya gotta start somewhere!
 Spoons are such fun to design and make. There'll be a Spoon making workshop in the next round of public workshops I'm running in June 20-23, to be held at Earthwise in Subiaco.

We will use traditional hand tools only - no noisy power tools. Just traditional tools like a mallet and gouge, coping saw and compass saw, curved scraper, spokeshave, etc. When you make a spoon in this way, it's a bit like you need to establish a relationship with your piece of wood. It is one of the best ways to understand the importance of working with the grain direction and characteristics.

Don't miss it... no previous woodworking experience required.

Saturday, April 6, 2013

Hand Tool Sale 20 April... don't miss it!

After many years of meaning to get around to it, I have finally become a member of the Hand Tool Preservation Society of WA. This wonderful bunch of enthusiastic collectors of old hand tools are an amazing pool of knowledge and expertise.

A number of times a year, members of the Society hold a Tool Sale. The next one is to be held on Saturday 20 April. These sales are not to be missed!   It's Hand Tool heaven.

No cheap and nasty modern mass produced tools here, just the good old stuff.
Tools of quality, oozing with history, and made to last.
The April Tool Sale will be held at the East Victoria Park Anglican Church, Washer Street, East Victoria Park in Perth Western Australia. As I recall it is an 8:00am start, until noon.

If you're interested in hand tools and/or are in the market for some quality hand tools, you'd better get there quick on the day. Watch out, or I might just beat you to the bargains! 

Tuesday, March 26, 2013

Eco-Woodworking article published.

What is Eco-Woodworking?
It's a bit like the woodworking equivalent of the Slow Food Movement. It's about making consicous choices regarding the wood we use, the tools we use, and the way in which we approach the craft. 
In a nutshell, it is working with wood as if the planet matters...

I subscribe to several woodworking magazines from around the world, including the USA, the UK and Australia. One of my favourites would be "British Woodworking", which comes from the same stable as the wonderful "Living Woods" Magazine - both from Freshwood Publishing in the UK.

The December 2012/January 2013 edition of British Woodworking magazine published an article I had written about Eco-Woodworking.

First page of the published article. 


The text version of the article has been re-printed below, with the kind permission of the publisher:
 

Eco-Woodwork Australian Greg Miller explains why approaches and tools are changing

 
The challenge for sustainable living on our precious planet invariably leads us to question and modify all aspects of our lives and lifestyles. We face many choices as we seek to embrace the ideals and concepts bound up in the notion of reducing our footprint on the earth.

As a woodworker, this invariably means I have some key choices to make. For want of a better term, ‘Eco-woodworking’ is a concept I describe as an attempt to do woodwork in ways which are more friendly to the planet. Eco-woodworking consumes less of the world’s resources, reflects a greater commitment to social justice, embodies a greater respect for the trees and forests of the world, and is healthier for my mind and body and for those around me.
 
For centuries, woodworkers have enjoyed using spectacular woods from around the globe. The expansionist centuries of European colonialism saw a wonderful smorgasbord of exotic timber come into common usage by craftsmen in Europe as they sought to satisfy the demands and fashions of their buying public.

In the process, little consideration was given to the destruction of forest ecosystems, the dislocation of indigenous communities, and the devastation of complex biosystems. As one species was depleted and became scarce, another would take its place. So much was wasted, because the world’s forests were treated as infinite. This residual subconscious belief that wood is an infinite resource continues to haunt us today. Huge areas of forest are still clear-felled, and pushed up and burnt, while smaller logs are left on the logged forest floor as residue, because it is seen as ‘uneconomic’ to process them. The ‘recovery rate’ from timber trees, ie. the proportion of the total tree and/or the saw logs which is converted to useable timber, continues to be very low despite advances in sawmilling technology.

All over the world, timber is wasted in huge volumes every day as it is discarded and dumped in landfill. Here it decomposes slowly over decades, generating harmful greenhouse gases. So much of it would have been re-useable, or could have been converted into energy by burning. Wood recycling efforts too often involve chipping wood for landscaping mulches, soil mixes, poultry sheds, and other low grade uses.

One option is to resist the urge to use new timber logged from endangered tropical hardwood forests and temperate old growth forests [unless you are confident the trees have reached maturity and are felled selectively, NG]. If you are going to buy ‘new’ timber, choose re-growth and plantation timbers where you can, from sustainably-managed forests. 

We can re-use timber obtained from salvage, demolished buildings, dismantled furniture, and other sources. Look with fresh eyes at packing crates and pallets, discarded furniture and other sources. Learn to use it and value it as a resource. You’ll be amazed at the beautiful timbers that are available - often for free or for minimal cost because the general populace does not value this material. 

Value the trees 
Trees are essential to the planet as the lungs of the world. As trees convert carbon dioxide to oxygen, one of the by-products is carbon, which is sequestered into the biomass of the tree itself. We need more trees to sequester carbon and reduce the CO2 in the air, and when trees are logged we should be utilising this valuable resource as much as possible and replacing those trees with more.

It has been suggested that as much as 50% of a piece of wood is carbon. Wood is a very low energy material to produce, needing considerably less power than steel, concrete and particularly aluminum to produce. It continues to be a durable, low energy renewable material which has excellent thermal insulation properties amongst other benefits.

No untreated timber should be going into landfill, and if it cannot be recycled it should be burnt in efficient purpose-built fireboxes, kilns and power stations with scrubbers. The growing of trees can take up the carbon emitted into the atmosphere by combustion. Thus the potential is there to create a closed carbon cycle for energy production.

We need trees for energy production and for timber, for shelter/shade, for food, and for habitat for other creatures. However we need to value timber, and plant many more trees than we are planting now.

In my part of the world [Australia] activists wave placards outside furniture retailers who use timber from old growth forests, but few people seem to appreciate the need to call for the responsible re-use of timber from trees logged many decades ago. Much of this timber is contained in the houses and buildings which are being demolished every day and the timber trucked off into landfill.

Tools and machines

Hand tools have been used by to work wood for millennia, and machinery for centuries, and power tools for only a few decades. We need tools to work the timber, to cut, shape, joint and dimension the material. Hand tools have evolved over the centuries in line with technological developments, though it could be argued these developments peaked around the time of the First World War. The post Second World War era saw the decline in quality of hand tools at the same time power tools were beginning to take their place.

Most of the tools available in the big hardware stores today are manufactured in overseas factories where labour is cheap. The materials are predominantly low grade, and the tools are made for a price – the lowest price. However this low price comes at a high price to the environment. Even low grade steel takes an enormous amount of energy to produce.

Buying hardpoints
 
Cheap hardpoint hand saws are not able to be sharpened, as the saw plate is too soft as a low grade steel. In the manufacture of these saws the teeth are cut and then hardened through heat treatment. When blunt, these saws are tossed into the bin, to rust slowly in landfill. All that energy, all those resources which went into the digging up of the ore, the production of the steel, the manufacture of the saws and their distribution around the world – only to end up in landfill along with their nasty plastic handles. Clearly, this is not sustainable for the planet.

Meanwhile it is cheaper to buy another ‘throwaway’ hardpoint saw than to have a good quality traditional saw sharpened professionally.

I remember taking a good saw to my local sawdoctor. "Here," he said as he passed me a hardpoint saw off the shelf, "Save yourself some money." It was $7.00 for a new saw, or $20 to sharpen my great grandfather’s beautiful old Disston saw (which I use every day). I told him I did not want to play that game. My saw has been sharpened many times over the last 100 years and there was no reason my great grandchildren won’t be able to keep using it too – so long as there remains enough sawplate left to sharpen!

In making this choice I am honouring the planet. I am also honouring the saw itself, its previous owners (all wonderful craftsmen) whose sweat is mingled with mine in the wonderful patina of the high quality comfortable wooden handle, and those who toiled over it’s manufacture in Philadelphia sometime between 1897 and 1913.

Choosing the cheap ‘disposable’ saw is choosing to contribute to the unsustainable madness of our resource hungry consumerist lifestyle. Sure it costs me more money to keep making this choice, but at a greatly reduced cost to the planet.

Hand tool quality
 
While the quality of hand tools has continued to decline since the Second World War, the recent renaissance in hand tool woodworking in the western world has in response seen the emergence of boutique hand tool manufacturers who are producing very high quality tools. These are not cheap, but are made to last. They are a good investment if you have the money to buy them.

My preference is to buy good quality old tools from garage sales and flea markets, and to clean them up and bring them back to life. Sure, I am a bargain hunter who likes the thrill of the hunt and the joy of bringing back into use tools which have many stories to tell. It is affordable and does not support the ecologically unsustainable trade in cheap low quality new tools.

There are exponents of this unplugged approach, who have removed many of the machines and power tools from their workshops in favour of hand tools. These include well known US woodworkers and writers Jim Tolpin and Christopher Schwarz, and Nick Gibbs has recently put some of his machines out on loan to a friend.

What is this about? Screaming routers, noisy machines and the essential ear muffs are being put aside to enjoy the full sensual woodworking experience, where you can hear, see, smell and feel the interaction of your tool with the piece of timber you are working. No electricity needed, as you supply the energy. The health and well-being benefits of the physical and mental activity are immense. People working together can talk to each other while they work, so there are social benefits as well.

Techniques
 
Hand in hand with the resurgence of interest in hand tool use is the renewal of interest in traditional skills and techniques, which have proved themselves over the centuries. This is seeing publishers like Lost Art Press and Toolemera Press re-printing old trades books from previous centuries and publishing new books which document and teach the old skills and techniques. Good timing, as too many of these skills and techniques were in danger of being lost.

There is immense pleasure to be found in creating things with our hands. The activity is both good for the body and good for the soul. Eco-woodworking is a holistic approach to enjoying and doing woodwork. It reflects a deep respect for trees, and values wood as a gift from the trees. It appreciates good old tools and respects the traditional skills and techniques. It is thoughtful about the use of the world’s resources, and rejoices in the sense of wholeness and pleasure derived from the physical and sensual activity of hand tool woodworking. The woodworking equivalent of the ‘slow food’ movement.

Details. Greg Miller is a professional woodworker living in Perth, Australia. With his trailer packed full of benches and hand tools, Greg is mobile and can be found sharing the joy of wood in schools, at festivals, in community centres, people's backyards and other locations. He predominantly uses recycled timber which has been rescued. He particularly delights in teaching hand skills and techniques to people of all ages.
 
 
 
 
So there it is... the article, much edited down from my original draft! 
Thanks to Nick Gibbs the magazine's editor and publisher for giving permission to re-produce the published article.

I enjoy my subscriptions to British Woodworking and Living Woods magazines. It's always a delight when they arrive in the mail. Both a very good read...

Monday, March 25, 2013

The Joy of Wood at the Duck Derby.

Today was the annual Claisebrook Carnival and Duck Derby, 24th March in East Perth. With the able assistance of Phil and Elijah Sparrow, and Rotarians Mark and Jodie, I provided the woodworking activity for the many kids at the event.

The Claisebrook Carnival /Duck Derby is run by the Heirrison Rotary Club as a major fundraiser, with a range of beneficiaries including Telethon.

We were provided with a 9m x9m marquee to run our activity. Amid a variety of other stalls, activities, and performances on the adjacent stage, the pounding of 30 hammers echoed through the delightful Victoria Gardens were we were situated!

Young and old, creating things together.
The sawing station was always busy, with 4 tenon saws at it all day.
A nice boat in the making...
With 30 hammers across the 9 benches, and 4 saws at the sawing station, there were many times when there were families waiting around hoping to get hold of a hammer and a corner on a bench! For much of the day we were flat out, with a constant stream of very amazing creations pouring out of the tent - boats, planes, little houses, dolls furniture, boxes, animals, and so much more!

We went through a lot of wood. All the wood, like my benches, is recycled - wood rescued from the waste stream, and every one of those thousands of blocks has been cut by me! It's mostly "northern hemispherical softwoods" and plywoods derrived from packing crates, supplemented by bits of softwood furniture I have chopped up which I have obtained opportunistically. Unless it rots or is eaten by insects, wood will live forever and can be recycled/re-used indefinitely. What a wonderful natural material.  Oops... soapbox alert! Sorry. Now where were we? Oh, yes...

As well as kids getting an opportunity to use hand tools and express creativity with their hands, there was lots of great stuff going on with mums, dads, grandparents and others being creative with their kids and doing things together.
All that wood, and so many possibilities!
I am also fascinated with the many conversations I have at these activities with adults regarding their childhood experiences, memories, tools, and sometimes a sense of loss in the midst of all this. Many a parent or grandparent's emotions are stirred by seeing all those kids in the tent making things with wood, as it digs up memories of their own childhood experiences "out in the shed" with their own father or grandfather and it touches something deep within.

It was great to be at the Duck Derby today providing hundreds of kids and their families with the opportunity to have a creative experience just with wood, hammers, nails and saws.

If any kid goes home and asks "Have we got a hammer?" then I am very pleased.

If any parent or grandparent goes home with a determination to engage with the children in their lives in creative ways with wood and tools, then I am particularly pleased.

Viva la revolution!  

Thursday, February 21, 2013

Saws, saws, saws...

Decision made
This year I am going to seriously improve my saw sharpening skills.
I have a lot of saws. Many dozens in fact ... most awaiting cleaning up and sharpening.
Sure, I do sharpen the occasional saw - but mostly I pay someone else to sharpen them for me. Saw sharpening is not what I would call one of my strengths. However that is all going to change. I have commenced my upskilling process.

Q: Why bother mastering saw sharpening?
A: It's the smart thing to do! It's about sustainability, self-reliance, flexibility and independence.
It's also about respect. Respect for a quality saw and respect for the people who have used, owned, and valued the saw before me.

Q: Why fix up old saws when it is cheaper and easier to buy new hardpoint saws for under $10?
A: It's about being a responsible global citizen. Hardpoint saws are "disposable" saws of low grade steel with hardened teeth and nasty plastic handles. They cannot be sharpened. There is a cost to the planet when these bluntened hardpoint saws are thrown into the bin. However an good quality old saw can be re-sharpened until there is almost nothing left - which may be decades or even centuries.  I regularly use my great-grandfather's Disston carcass saw, which is over 100 years old. It is a beauty, and there is no reason why my own great-grandchildren can't be using the same saw in years to come.

Q: Which are the best saws to clean up, sharpen, and bring back to life?
A: The handle is often a good indicator. After the Second World War, modern mass production brought about saws with increasingly chunkier handles. In contrast, look at a good quality saw from before WWII. The handle will have a more ornate shape. Saws made earlier, before WWI will commonly have an even more ornate shape. The more ornate handles have longer horns, which help the saw hang nicely in the hand. They are shaped to fit better in the hand than the chunkier more modern saws. These more ornate shaped handled saws can be used all day and are a joy to hold. The chunky handles are not moulded to fit the hand and will become increasingly uncomfortable as the day goes by. Saws made in the late 19th century were also mass produced, but there was a convergence of excellent technology and the concept that tools would be owned and used for life. Watch for the more ornate handles. The other issue is the state of the sawplate. Is it badly rusty or pitted? Is the blade badly bent, dented or damaged? The less damage to the sawplate the better the saw will be when resuscitated.   

Now that's a beautiful dovetail saw. English made. Marples. A joy to use.
I found the old dovetail saw pictured above at a flea market. It was worth resuscitating and putting back into service. Shown here at work! Nice comfortable handle, nice thin sawplate. Delicious...

An invitation. As I embark on this journey of saw sharpening, I invite you to travel with me. Every now and then I will post something about saws and how to bring them back to life - including the sharpening process! ...Come share with me in the joy of saws, sawing, and saw sharpening!!

Saturday, February 9, 2013

March Workshops ... come and join the fun!!

At last, I have finally organised the March 2013 round of public workshops. The delay came about when I was unable to secure my normal venue, Earthwise in Subiaco. However I am happy to have secured an alternative venue - the PVI/CIA Workshop space in West Perth.

What a great line-up of workshops! The ever-popular favourites are there, including Carve a Wooden Spoon, Make a Kitchen Chopping Board, Making Cajon Drums (Parents and kids together), and Make Kitchen Spatulas & Salad Servers. In addition to these, there are a couple of new ones: Make a Small Picture Frame and Carve a WELCOME Sign will be fantastic opportunities to push your woodworking hand skills into new territory. Make a Traditional Wooden Stool is one of two workshops being run at times which may suit people while their kids are at school - an experiment in accessibility. For those wanting to discover the wonders of planes, there is The Plane Facts: Learn to choose, use and enjoy hand planes - an exciting opportunity to really become familiar with the array of traditional planes and to have a play with them! On the Saturday there will be a couple of Woodworking for Kids - two workshops specifically run for kids aged 6-12.

Come share with me in some wonderful adventures in traditional woodworking skills and techniques. Experience the joy of wood!!

Places are limited, so get in quick. Enquiries and bookings via email: adventure@wn.com.au
The two page info flyer is found below in jpg format:




Page 1 of the info flyer
Page 2 of the flyer.


Looking forward to sharing the Joy of Wood with you!
Regards,
Greg.